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Archive for October, 2014

HF tools for the automotive industry

Posted on: October 15th, 2014 by PixCompany No Comments

Welding electrodes and toolsets for various interior parts of passenger cars and trucks: for the production of car seat upholstery and car door upholstery, for pneumatic comfort seat systems systems in car seats, car luggage covers, for heel pads and logos on car mats, for the production of mattress systems in truck cabins, for insulation panels etc.

 

HF tools for the orthopaedic industry

Posted on: October 15th, 2014 by PixCompany No Comments

Welding electrodes and toolsets for various welding structures of orthopaedic bandages (hand (wrist) and elbow bandages, knee and ankle bandages, back-cuffs, etc.), sports braces, orthotics and other orthopaedic devices.

Fully automatic HF welding machine for heat exchangers

Posted on: October 15th, 2014 by PixCompany No Comments

For a manufacturer of climate systems, we built and developed a special HF welding machine for the fully automatic assembling and welding of air heat exchangers. These air heat exchangers consist of a large number of pre-formed thin plastic sheets in right and left hand versions, which fully automatically alternate one by one, and sheet for sheet are welded onto each other. The machine contains:

  • a high frequency generator;
  • a double press for simultaneous assembling and welding of 2 air heat exchangers;
  • a 2-station turntable system for simultaneous feeding and positioning of plastic sheets during the welding cycle;
  • Pick & place systems for the feeding the various sheets during the welding cycle;
  • Supply buffers

HF production line for filter bags

Posted on: October 15th, 2014 by PixCompany No Comments

We built this HF production line for the Slovak plant of a European air filter manufacturer. Using this HF production line, fully automatic pocket filters of varying compositions, filter materials and dimensions are produced: different filter material layers are automatically merged and welded together, with assembly edges and ribs, custom die cut stripped of any die-cutting waste. The HF production line consists of:

  • a take-up system for 5 different filter materials;
  • a bonding unit;
  • a high frequency generator;
  • a hydraulic HF press;
  • 3 pick & place systems for synchronous transit transport of the filter materials;
  • a hydraulic punch;
  • a waste separation system.

HF tools for medical devices and health care

Posted on: October 15th, 2014 by PixCompany No Comments

Welding electrodes for various welding structures of medical devices and health care:

Blood pressure cuffs, blood bags, urine bags, infusion bags, drainage bags, therapeutic pillows, heat pillows, person elevator pillows, bath pillows, compresses, medical packaging, cooling and gel masks etc.

 

Automatic Shuttle Tray HF welding machine 6-15kW

Posted on: October 16th, 2014 by PixCompany No Comments

HF welding machine with automatic Shuttle Tray sliding system, standard available with a generator with 6-15kW power, and with pressing force of 10 to 50kN.

Specification options:

  • Generator power 6 to 15kW, with servo-controlled auto-tuner, for very fast and accurate HF energy adjustment during the welding cycle.
  • Pressing force of 10 to 50kN, depending on the version chosen: pneumatic, hydraulic or with help from an electric servo-drive.
  • Press provided with fully-closed EMC protection and anti-flash detection.
  • Press platen weld surface 700 x 500 mm or 900 x 600 mm.
  • Shuttle Tray sliding system with 2 automatically operated trays, fully protected with optical-electronic safety light curtain.
  • Via a selection menu on the touch screen, 99 different products with associated welding settings can be entered and can be changed.
  • Please feel free to contact us for extended specification possibilities and options (heating and/or cooling of the press platen and/or the trays, tool identification systems, graphic diagnosics of the welding cycles with data logging, etc.).

 

HF welding machine with automatic 4-station turntable system

Posted on: October 15th, 2014 by PixCompany No Comments

HF welding machine with automatic 4-station turntable system, standard available with a generator with 8-15kW power, and with pressing force of 10 to 25kN.

Specification options:

  • Generator power 8 to 15kW, with servo-controlled auto-tuner, for very fast and accurate HF energy adjustment during the welding cycle.
  • Pressing force of 10 to 50kN, depending on the version chosen: pneumatic, hydraulic or with help from an electric servo-drive.
  • Press provided with fully-closed EMC protection and anti-flash detection.
  • Press platen weld surface 700 x 500 mm or 900 x 600 mm.
  • 4-station turntable system with 4 workstations, rotation direction anti-clockwise/clockwise is adjustable.
  • Via a selection menu on the touch screen, 99 different products with associated welding settings can be entered and can be changed.
  • Please feel free to contact us for extended specification possibilities and options (heating and/or cooling of the press platen and/or the trays, tool identification systems, graphic diagnosics of the welding cycles with data logging, etc.).

HF welding machine 4-10kW with manual tray

Posted on: October 15th, 2014 by PixCompany No Comments

HF welding machine 4-10kW with manual tray, standard available with a generator with 4-10kW power, and with pressing force of 3 to 18kN.

Specification options:

  • Generator power 4-10kW, with servo-controlled auto-tuner, for very fast and accurate HF energy adjustment during the welding cycle.
  • Hydraulic Pressing force of 3 to 18kN.
  • Press provided with fully-closed EMC protection and anti-flash detection.
  • Press platen weld surface 500 x 400 mm or 700 x 500 mm.
  • Manual tray system with 1 tray.
  • Via a selection menu on the touch screen, 99 different products with associated welding settings can be entered and can be changed.
  • Please feel free to contact us for extended specification possibilities and options (heating and/or cooling of the press platen and/or the trays, tool identification systems, graphic diagnosics of the welding cycles with data logging, etc.).